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Understanding the Key Systems and Equipment in a Drilling Tower

Explore the essential components and functions of a drilling tower, from power systems to safety equipment. Learn about the key elements that play a crucial role in the drilling process.

Video Summary

In the realm of drilling operations, the key systems within a drilling tower are vital for the successful execution of the drilling process. These systems encompass power, rotation, lifting, circulation, and safety, each playing a crucial role in the overall efficiency and safety of the operation. The equipment associated with a drilling tower is equally essential, consisting of a variety of components such as a mud tank, shakers, suction line, mud pump, motor, winch, vertical pipe, mud hose, kelly hose, crown block, traveling block, and ground block. These components work in tandem to facilitate various functions during the drilling process, including circulating drilling fluid, lifting and lowering the drill string, and supporting drilling tools.

When it comes to the operation of a drilling tower, the drilling operator, often referred to as the 'monkey,' oversees the process of traveling the pipes. The drilling tower typically houses two or three sets of connected drilling pipes, which are maneuvered vertically within the structure. As the drill string is pulled out after completing the initial drilling stage, it is then reintroduced for further drilling operations.

Support structures known as bracks, or set packs, are integral components connected to the drilling floor. These supports serve diverse functions, with their primary role being to vertically support the various components within the drilling tower. One essential component within the drilling tower is the rotary mud connection driver, also known as the rotary union. This component is directly linked to the safety valve and quadrant, enabling the rotation of the drill string while facilitating the circulation of drilling mud. The rotary mud connection driver operates within specific parameters, such as rotational speed and load capacity, ensuring the efficient operation of the drilling process.

Another critical element within the drilling tower is the drilling rod, or idrive. Comprising non-magnetic steel or metal tubes, the drilling rod is positioned above the barrier at the bottom of the drill string. It provides the necessary rigidity and weight to apply axial load to the drill bit, enhancing its penetration capabilities. Additionally, the drilling rod acts as a stabilizer for the drill bit, ensuring proper alignment during drilling operations.

The rotating table, also known as the retegui table, is a robust machinery component that facilitates the rotation of the quadrant, drill string, and drill bit. Operating through a transmission shaft, the rotating table imparts torque and rotary motion to the drill bit, enabling efficient drilling operations. Equipped with wedges to support the weight of the drill string, the rotating table is installed within the superstructure at a level conducive to the work floor, ensuring the safety of drilling personnel.

The drilling floor serves as the central hub of any drilling platform, where the drill string commences its descent into the ground. This area is where pipe joints are assembled, along with the bottom hole assembly, drill bit, and other essential tools. The drilling floor, located directly beneath the drilling tower, features a pipe extension atop a casing string that guides drilling tools to the well's surface. Additionally, the drilling floor incorporates a Berlin bolt with a side outlet for the flow of drilling fluids back to the surface treatment equipment.

To safeguard drilling operations, blowout preventers (BOPs) are deployed to seal, control, and monitor oil and gas wells, preventing blowouts or uncontrolled releases of hydrocarbons. These specialized valves are installed in valve stacks, with sealing elements designed to close off drill pipes, casing, or open holes. Various types of valves, including gate valves, blind flanges, and tubing valves, are utilized to ensure the integrity of the wellbore.

The drill string and drill bit are fundamental components of the drilling process, transmitting drilling fluid and torque to the drill bit for effective penetration of the earth's crust. Drill bits come in different types, such as roller cone bits and fixed cutter bits, each tailored to specific drilling requirements. Casing heads, casing strings, and flow lines are additional components that play essential roles in cementing operations and fluid circulation within the drilling system.

In conclusion, the systems and equipment within a drilling tower are intricately interconnected, working in harmony to facilitate efficient and safe drilling operations. Understanding the functions and roles of these components is crucial for ensuring the success of drilling endeavors.

Click on any timestamp in the keypoints section to jump directly to that moment in the video. Enhance your viewing experience with seamless navigation. Enjoy!

Keypoints

00:00:21

Key Systems in Drilling Equipment

The five most important systems in drilling equipment are the power system, rotation system, hoisting or load lifting system, circulation system, and safety or blowout control system.

00:00:50

Components of Drilling Equipment

Drilling equipment associated with a drilling tower includes at least a mud tank, shale shakers, suction line, mud pump, and motor.

00:01:00

Mud Tank

A mud tank is an open container made of square steel tubing and steel plates used to store drilling fluid, also known as mud pits.

00:01:09

Shale Shakers

Shale shakers separate the coarser fraction of cuttings, particles between 74 and 600 microns, using vibrating screens connected to an electric motor.

00:01:39

Suction Line

The suction line supplies drilling mud from the platform to cool and lubricate the drill bit and remove waste material.

00:02:14

Mud Pump

Mud pumps are crucial for circulating drilling mud at low and high pressures, with common types being duplex and triplex pumps.

00:03:04

Motor

The motor is the power source for drilling operations, typically consisting of 1 to 4 diesel engines producing thousands of horsepower.

00:04:11

Pump Hose

The pump hose injects mud from the feed tube to the swivel hook through the pump, dampening vibrations and injecting water in coke towers in refineries.

00:04:33

Malacate Awards

Malacate Awards, also known as carrete del aparejo, is a key component in drilling operations. It functions to raise and lower the drilling line using a drum where the metallic cable is wound. The block of crowns sits above the drum, allowing the drilling string to move vertically as the drum rotates.

00:05:03

Línea Vertical Stampa

Línea Vertical Stampa is a solid metal tube attached to the drilling rig structure on a platform. It is part of the drilling mud system, used to convey drilling fluid from mud pumps to the hose that contains pressure transducers and valves.

00:05:23

Manguera de Lodo

Manguera de Lodo, also known as kelly hose or rotter hose, is a high-pressure flexible steel-reinforced hose that connects the vertical pipe to the swivel neck. It allows free vertical movement of the drill string while facilitating the flow of drilling fluid through the system to the drilling bit.

00:05:57

Gancho Buzznet

Gancho Buzznet is a section of U-shaped rigid pipe used as a conduit for high-pressure drilling fluid. It connects the upper end of a vertical riser pipe to an injection sleeve, which is connected to another swivel neck between the flexible cable and the rotary joint.

00:06:25

Bloque Móvil Tribilín

Bloque Móvil Tribilín moves up and down between two positions on the drilling tower or mast. It supports the hook at its lower end, which holds the drill string during drilling advancement. It also supports the elevators' arms when the pipe enters and exits the well.

00:07:01

Cable del Aparejo Will Line

Cable del Aparejo Will Line is a twisted multi-strand wire cable that is wound between the traveling block and the crown block to facilitate the lowering and raising of the drill string in and out of the well.

00:07:27

Bloque Corona Ground Block

Bloque Corona Ground Block is a fixed set of pulleys called sheaves located at the top of the drilling tower, where the drilling cable is inserted. The complementary blocks to these pulleys are the traveling blocks, creating a mechanical advantage and enabling the use of a relatively thin drilling cable to bear heavy loads.

00:08:05

Estructura de Ricky

Estructura de Ricky, mainly known as a drilling tower or derrick, is a metal structure that houses most of the drilling equipment. It is where the majority of drilling operations take place.

00:08:45

Chango Platform and Drill String Components

The Chango platform is where the tower operator stands while the drilling pipes travel. Lynn Hadas are two or three drilling pipe joints connected vertically on the drilling tower. Brack, also known as set pack, are supports connected to the drilling floor structure, providing vertical support for the drill pipes. The rotary drive connection rotates the drill string, supporting loads of hundreds of tons and withstanding hydraulic pressures exceeding 3,000 pounds per square inch. The drilling fluid circulates through the rotary drive connection at a maximum of 200 revolutions per minute.

00:10:04

Drill String Components Continued

The drill string includes the iDrive, a set of non-magnetic steel or metal tubes placed at the bottom of the drill string above the bit to provide rigidity and weight for effective drilling. The rotary table, or retegui table, is a robust machinery that rotates the drill string and bit through a transmission bushing, supporting the weight of the drill string. The rotary table is installed on the superstructure and must be level with the work floor for worker safety.

00:11:16

Drilling Floor and Equipment

The drilling floor is the central area of any drilling platform where the drill string begins its journey into the earth. It is where pipe joints, the bottom hole assembly, the drill bit, and other tools are assembled. This area is the primary workspace for roughnecks who perform physically demanding tasks. The drilling floor is located directly below the drilling tower and consists of a casing head that serves as a funnel to guide drilling tools to the top of a well.

00:12:19

Blowout Preventer Valve

The blowout preventer (BOP) valve is a specialized mechanical device used to seal, control, and monitor oil and gas wells to prevent blowouts. It is typically installed in a stack of other valves and has a sealing element resembling a compressed rubber toroidal ring to close off drill pipes, casing, or production tubing to prevent uncontrolled release of oil or gas. The BOP valve is crucial for well safety and preventing environmental disasters.

00:12:59

Types of Valves in Drilling

Various types of valves are used in drilling operations, including blind valves such as the blind valve and the tubing valve. Blind valves, also known as healing hands, do not have openings for tubes and can seal the well when no drilling string or other tubing is present. On the other hand, tubing valves close around a drilling pipe, restricting the flow between the exterior of the drilling pipe and the wellbore without obstructing the flow inside the drilling pipe.

00:13:35

Drilling String and Stream

The drilling string consists of a column or string of pipes that transmit drilling fluid through mud pumps and provide torque to the drill bit. It plays a crucial role in the drilling process by facilitating the circulation of fluids and power to the drilling bit.

00:13:49

Drill Bit

A drill bit is a tool designed to create a hole in the earth's crust using rotary drilling methods for the discovery and extraction of hydrocarbons. There are different types of drill bits available, categorized into roller cone bits and fixed cutter bits. Roller cone bits have rotating cones with protrusions that drill, scrape, and crush the rock as they rotate. On the other hand, fixed cutter bits do not have moving parts and primarily function by scraping and cutting the rock.

00:14:55

Flow Line

A flow line is a large-diameter pipeline, typically a section of the riser, that connects to the wellhead below the drilling floor and extends to the mud tanks. It acts as a return line for drilling fluid as it exits the wellbore and flows back to the mud tanks for recirculation.

00:15:14

Cementing Head and Flow Control

A cementing head is a device attached to the top joint of a casing string to hold a cement plug before it is pumped into the casing during the cementing operation. It plays a crucial role in controlling the flow of cement and other fluids during the cementing process, ensuring proper wellbore integrity and zonal isolation.

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